I found some useful info on diodes by someone named Paul Neelands that some might be interested in:
Question:
>When using a diode to stop reverse current at night with a solar panel
>what is the best type to use? The books suggest a zener type which are
>expensive. My electronics friends say any general purpose diode with a
>high enough current rating is ok. How do you decide what to use?
>
Answer:
Some comments
#1. Unsuitable diodes:
A zener diode is totally unsuitable. The function of a zener diode for
reverse voltages below the zener voltage is to block the flow of current and
for reverse voltages above the zener voltage to conduct. Also like all diodes,
it will conduct normally in the forward direction. Conceivably a zener with a
zener rating well above the maximum reverse voltage applied to the panels
might work, however the forward drop across the zener diode will be much higher
than the proper diode.
#2 Suitable diodes:
The choice is between silicon diodes and schottky diodes. Schottky diodes
have a lower forward voltage drop than silicon diodes so they are the best
choice. They are perhaps slightly more sensitive to voltage transients
than silicon diodes but the difference in recent years (they have improved in
ruggedness) is now fairly small.
#3. Ratings
A. Voltage.
The diode must have a voltage rating greater than the peak voltage
applied to the solar panels plus a safety factor to account for transients.
For a 12 volt system a 30 or 40 volt rating should be adequate. However the
loss or forward voltage drop of the diode is proportional to the voltage
rating. Thus very high voltage ratings should be avoided to minimise loss.
B. Current
The diode must have a current rating greater than the peak current
delivered by the solar panels at peak sun on the best day of the year. Some
current
margin should be used. This generally provides a slightly lower forward voltage
drop and allows for easier heat sinking.
C. Heat dissipation
The diode must be mounted on a heat sink to dissipate the heat
resulting form the forward current through the diode multiplied by the forward
voltage drop of the diode. A typical forward voltage drop under load would be
0.6 volts. Thus a 30 amps panel current, the heat to be dissipated would be
0.6 x 30 = 18 watts.
#4. Wasteful
Using a diode for the reverse blocking function is slightly wasteful
of solar energy. For example a 100 watt solar panel delivering
14 volts at 7.14 Amps if run through a good schottky with a forward
drop of 0.47 will waste 0.47 x 7.14 = 3.36 watts or about 3.36% of
the panel output. At current peak solar panel prices of about $8-9
Canadian per watt that is roughly $28. Some solar controllers use
relays for this function, others use a MOSFET switching approach.
#5. However
Frequently the solar panel is not well matched to the battery. In
particular in cold climates the panel output voltage will be quite
high. Since solar panels behave as a current limited source, inserting
a diode in series with a panel under these conditions, the panel will
just supply the required higher voltage at the same current. Thus to
the end user, not apparent change in delivered energy occurs. In warm
climates or on hot days, this is not the case and the panels may not
be able to deliver excess voltage above the battery voltage. In any
case this excess voltage still represents a system energy loss.
Code:
#6. Suitable part numbers:
Part # Voltage Current Forward Drop Under Full Load (Manufacturer)
1N5818 30 1 0.55 (Generic)
1N5819 40 1 0.6 (Generic)
1N5821 30 3 0.5 (Generic)
1N5822 40 3 0.525 (Generic)
SR503 30 5 0.57 (Diodes Inc.)
SR504 40 5 0.57 (Diodes Inc.)
MBR1035 35 10 0.57 (Motorola)
MBR1045 45 10 0.573 (Motorola)
SBL1030 30 10 0.6 (Diodes Inc.)
1N5827 30 15 0.47 (Generic)
1N5828 40 15 0.5 (Generic)
20CTQ035 35 20 0.64 (International Rectifier (IR) )
20CTQ040 40 20 0.64 (IR)
1N5831 40 25 0.48 (Generic)
20FQ035 35 30 0.47 (IR)
20FQ040 40 30 0.47 (IR)
SD41 45 35 0.7 (Generic & common but old & inefficient)
(TRW)
1N5833 30 40 0.55 (Generic)
1N5834 40 40 0.59 (Generic)
50HQ035 35 50 0.53 (IR)
50HQ040 40 50 0.53 (IR)
55HQ030 30 60 0.41 (IR)
SD51 45 60 0.8 (Generic & common but old & inefficient)
(TRW)
MBR6045 45 60 0.6 (Motorola)
MBR7535 35 75 0.6 (Motorola)
MBR7545 45 75 0.6 (Motorola)
MBR12045CT 45 120 0.68 (Dual Device) (Motorola)
162CMQ030 30 160 0.46 (Dual Device) (IR)
161CMQ045 45 160 0.63 (Dual Device) (IR)
200CNQ035 35 200 0.49 (Dual Device) (IR)
200CNQ045 45 200 0.49 (Dual Device) (IR)
MBR30045CT 45 300 0.64 (Dual Device) (Motorola)
400CNQ045 45 400 0.52 (Dual Device) (IR)
#7. Availability
In general these parts are readily available at electronic parts
distributors.
A few random distributors that will sell in quantities of 1 follow:
In Canada: ElectroSonic or Active Components.
In the US: Digi-Key, Newark Electronics.
#8. Prices
Prices vary but a 1Amp device should cost about $1 Canadian. A 20Amp
device should be roughly $4-5. A 50Amp device should be $10-20
again Canadian.
#9. Conclusion
This is a limited sampling of diodes from a few manufacturers. Many other
companies make schottky diodes, and there are many other distributors.
If any name in here needs to acknowledged somehow it has.
Paul Neelands
Totally off grid for 9 years.