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Does it have an internal disconnect? (I assume so as most of the grid tie inverters now have them), I did not see it listed.
No, you have to have external AC and DC diconnects, figure 200-250 for this. Most folks use the HU-351 SquareD disconnect for the DC side
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Can you connect 2 or 3 strings to it or do you need a serperate junction box/breaker isolator? And, do you reccomend an isolater for safety sake (300 or so volts on the roof could be pretty serious)?
NEC would limit to two strings, some inverter manufactures have connections for more, but its limited by the amp rating of the panels. More than 2 should have fuses for each string
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I am leaning toward 18 of the BP sx-170's in 2 strings. From what I have read you can/should rate the inverter at 80% of the array capacity (3060W) , is this true?
I wouldn't, you will almost never get your rated DC, thats a thing called Standard Test Conditions, which is at full sunlight and the panels at 25C, my panels typically run about 70C so the power is lower. Also, this is the DC input, PVPowered is 2900 watts (or 3200 depending on the model) AC side rated
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A kindy person on the other forum mentioned that in the winter with the cool arrays and the bright sunlight I may have a peak V over the rated V. Would a string of 9 (peak v of 318) and a Peak V on the inverter of 500 give me enough margin for error.
This is a negative for the PVPowered inverters and a real concern. The Xantrex and SMA inverters have wider input ranges (600V).
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The inverter efficiencies on many of them are greatest at the 50 - 70% capicity. Should I over rate the inverter to gain efficiency and to possibly add panels int he future? or simply size it properly (? see question 3) I ask this because I'm trying to take advantage of the one shot max 3KW rebate Az offers
If you read thru the posts, you will see I recommed the Xantrex GT3.0 (they now have a GT3.3). It has best in class efficiency, wide 190-600V operational range, included communications and PC software and bulit in disconnects.
The PVPowered folks were also less than honest about the product when released 2 years ago, they were boasting about 97.6% efficiency when my tests were showing closer to 93%. The unit I tested had some other quirks but It would seem they have improved the product and may have resolved issues I documented in my testing.
As for the 10 year, well thats only good if there around to honor the warrenty, Xantrex, for a small fee has an extended warrenty and even with the extra cost is still lower cost with all the features included, no nickle and dime stuff that adds up with other inverters
http://www.beyondoilsolar.com/inverters.htm has the GT3.0 for 1822.00, its a good honest place to buy equipment from
This is what I documented from last summer
http://www.solar-guppy.com/reports/PVPowered_report.htm